Lufthansa Technik Monitoring Dashboard

Design dashboard for tracking progress on airplane maintenance services in all 5 locations of the company.
Role
UX/UI Designer
timeline
2018
TEAM
Project manager (Lufthansa Technik), Project manager (Digimark)
Scope
Automation of monitoring process in Planning Department, move from excel sheets to application

The Context

Aircraft maintenance delays cost thousands of euros per hour. Planning Direction department needed real-time visibility into maintenance progress across 5 global facilities.

Critical Issues:

❌ Excel spreadsheet chaos - progress data scattered across multiple files with no real-time updates

❌ Physical distance - Planning dept located 5-minute walk from maintenance lines

❌ Manual status checks - employees walked to maintenance floors to check whiteboards or ask mechanics directly

❌ No centralized overview - impossible to see global progress at a glance

❌ Delayed stakeholder communication - couldn't quickly inform clients about delays

Business Impact:

Time wasted on status checks = delayed decision-making = cascading maintenance delays = thousands in costs

Home screen

The Solution

Real-Time Dashboard for 70"+ TV DisplayDesigned centralized monitoring system showing progress across all 5 maintenance facilities simultaneously.

Key Design Decisions:

Always-visible progress bars (5 locations)

  • Real-time updates eliminate manual checks
  • Instant visibility into delays for stakeholder communication

Traffic light color system (Red/Yellow/Green)

  • Zero cognitive load - universal recognition
  • Immediate visual scanning for attention areas
  • Red = delay/issue, Yellow = at risk, Green = on track

3-click maximum depth

  • Information Architecture: Overview → Facility → Shop → Individual line
  • "Time is money" - fastest path to detailed information
  • Tested and validated on-site with actual users

Location progress screen by lines

✅ Bottom-aligned navigation (Critical iteration)

  • Initial design: Top navigation at ~170cm height on 70" TV
  • On-site testing revealed: Impossible to interact with comfortably
  • Solution: Repositioned menu to bottom for ergonomic access
  • This iteration happened ONLY because we tested on actual hardware

Complex Data Handling:

✅ Solved edge case: Some shops showed >100% progress

  • Investigated business logic behind percentage calculation
  • Chose appropriate UI element to represent non-standard values
  • Required deep stakeholder communication to understand domain

Stakeholder Communication:

✅ Responsible for both design AND business liaison:

  • Translated technical maintenance terminology into UX requirements
  • Explained design rationale to non-technical stakeholders
  • Navigated complex business rules (e.g., >100% progress scenarios)
  • Ensured solution met both user needs and business constraints

Line details screen. Numbers are illustrative

Impact

Efficiency Gains:

Exceeded 80% target goal - saving 6 hours per month per employee across 96 global staff (576 hours/month saved)

Operational Improvements:

✅ Real-time delay visibility enables faster stakeholder communication

✅ Centralized dashboard eliminated Excel spreadsheet chaos

✅ Single source of truth for global maintenance progressDesign Validation:

✅ On-site testing prevented major usability failure (navigation height)

✅ 3-click information access validated by user testing

✅ Traffic light system proved instantly understandable with zero training

Animated screensaver showing progress for each location

Key Insight
High-density data visualization for mission-critical contexts requires deep domain understanding and real-environment testing. The navigation repositioning - discovered only when testing on actual 70" hardware - demonstrates why "test early, test often, test in context" isn't just a principle, it's essential. A dashboard that looks perfect on a laptop can be completely unusable at 170cm height.

"She showcased exceptional talent and expertise in UX design. Ana's contributions were instrumental in shaping the user experience and final design for user experiences supported by real estate investment analytics and machine learning algorithms."

Elena Wood

Product owner @ Mashvisor

I am glad to have worked with Anastasiya, a UX designer who not only has a high level of creativity but also a very broad technical understanding.

Moritz Schmidt

Digital Transformation Manager @ Lufthansa Technik

Having Sia as the UX design expert in the team has turned out to be one of the key factors behind the success story of the project.
With an in-depth understanding of the client's business processes, she not only designed a modern-looking user interface for the applications, but actually streamlined user journeys, made interaction with the systems much more intuitive and helped eliminate human errors in data input.

Teodora Gancheva

Lead Architect @ OneBit Software

Anastasiya is strong professionalist in the creative and human behavior consultancy. She has an eye of an artist and really well understood my buisness needs for my e commerce store. Wonderful connection!

Laurence Bruyninckx

Jewelry Designer @ LX Antwerp

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